. . . . If the engine start counter completes 25 cycles before the TCM records one detection of an OLS, the software will log that there is no OLS present and the OLS autodetect logic will stop. . . . LPS Cleaner is a registered trademark of LPS Laboratories. . After a number of warnings occur from the SERVICE TRANS indicator without correcting the condition, the CHECK TRANS light illuminates and DTC P2789, Clutch Adaptive Learning at Limit, activates. . . . . . . . . . . . It is normal for the TCM date displayed electronically to be a few days prior to the date shown on the label. . . . . NOTE: In order to install and run Allison DOC for PCService Tool V7.x.x on Windows Vista, the user must have full administrator privileges and must have the User Acount Control feature turned OFF. . . . . . . . . . . . . Weak trimmer valves and leaking forward clutch seals may cause excessive engine flares. . . six (6) pushbuttons which are R (Reverse), N (Neutral), D (Drive), (Down), (Up), and MODE. . . During diagnostic display mode, illumination of the LED indicator shows that the displayed Diagnostic Trouble Code (DTC) is active. Connect with us to stay up-to-date on the latest in Allison transmission technology and maintenance advice. 55 A. Fluid Level Check Procedure . New fluid is displayed as 99 percent. . SCTI provides parts to any Allison customer or OEM and is responsible for warranty on these parts. . The code display procedure will indicate the number of times the DTC has occurred. . anyone need wiring. . . . . . . . . . . . . drive gear rating (continuous operation) Using one PTO: 930 Nm. . . . . . . . failure is in the application itself. . . . . . . . . . . . . . . . . . . . . TCM DIAGNOSTIC PROCEDURE . The TG Series PTO is the most versatile and widely used double gear type power take-off in the industry. . . Shut off the engine and ignition before any harness connectors are disconnected or connected. Always blow or shake any excess cleaner from, the connector before assembling it to its mating connector or hardware. . . . . . . . . . . . . . . . Location: Logan Indiana (Near Cincinnati Ohio) Posts: 751. . During the entire autodetect period, the software will use the highest priority source as the throttle source if multiple sources are detected before any confidence flags are set. . . . . . . Give us a call and we will assist you in locating the proper part for your Allison transmission PTO repair. . . 116 A. Retarder . . . Source: www . Contact your Allison Transmission represen-tative if you do not have access to the Allison Transmission Extranet. Allison 4th Generation Control Modules, Figure 18. . . . Wire, terminal, and connector repair information. . . Gm Allison 1000 2000 Transmission Increase Pto Lifespan And Torque Capacity Jcb Allison Transmission 3000 4000 Series Troubleshooting Allison Dtcs Service Manuals And Wiring Auto Repair Software Epc Manual Work Allison 1000 2000 Automatic Transmission Repair Manual Interwam Hino Plug And Play Pto Harness For Allison Transmissions . . . . . . . . . . . . . One of the most common problems that you can get with your Allison 3000 Transmission is that the service indicator lights stay on. . The turbine speed signal is generated by the rotating-clutch housing spline contours. . . . . . . . . BASIC KNOWLEDGE REQUIRED. . . . . . . . . . . . However, even these revolutionary pieces of equipment can have. . . . . . G1 H. HYDRAULIC SCHEMATICS . . . . . The Allison 4th Generation controls system includes a main modulation solenoid. . . (2)TCM Reprogramming tab, used to enable the reprogramming capability of the Allison DOC For PCService Tool . TRANSMISSION . . . . . . . . . . . We ship from the USA to . . . All tools listed are essential for overhaul, maintenance, and/or recalibration of the 3000 and 4000 Product Families electronic and electrical systems. The Diagnostic Trouble Code section lists DTCs and their description. . . . . . . . 5VDC supplied by the TCM. . . . Refer to Section 6. . . . . Refer to the appropriate service manual for valve locations. . . . Failure to do so could cause damage to the internal latching mechanism. . . . . . Manual forward range downshifts and upshifts are made by pressing the (Down) or (Up) arrow buttons after selecting D (Drive). Description of the 3000 and 4000 Product Families Allison 4. . . . . . . Re-install shift cover. . . . . . . . If the code reappears, refer to Section 6, Diagnostic Trouble Code, and the appropriate code chart. . . Replace air valve. . . . The indicator is lit upon each initialization of the TCM, and remains on for approximately 1 2 minutes after the first selection of a drive range, until service is performed and the indicator is reset. . See Figure 1. . . . . . . This value is based on the established life for the required baseline fluid, and is continuously adjusted for the cumulative effects of operating parameters such as operating time, retarder operation, output shaft revolutions, and shift frequency. . . That range will be shown on the shift selector display. . . . . . . The VIM for 24V systems has all 24V relays. The output speed signal is generated by a toothed member attached to the output shaft (except for the 3000 Product Family 7-speed models, where the toothed member is the transfer case idler gear). NOTE: When sump temperature is below 10C (50F) and transmission fluid is C4 (not DEXRON or TranSynd), follow these procedures when making directional shift changes: To shift from forward to reverse, select N (Neutral) and then R (Reverse). . When the C5 clutch is exhausted, as in second through sixth ranges, PS1 verifies the position of the C1 and C2 latch valves. . . ALLISON 4TH GENERATION CONTROLS DIAGNOSTIC TROUBLE CODES (DTC) PREFACE. . . . . . . . Allison Transmission-Troubleshooting Manual: Allison Transmission-Troubleshooting-Manual-5000-6000-8000-9000: Allison Off-Highway 5000, 6000, 8000, 9000 Series Transmissions Commercial Electronic Controls 2 (CEC 2) M 5610A, M 5610AR S 5610H, S 5610NR, S 5610M M 6610A, M 6610AR Please use these SILs to obtain up-to-date information concerning Allison Transmission products. . Internet connection capability with Internet Explorer 5.0.1 or greater. . . . . . . . . . If theres anything out of place, switch them back and try again to see if you can duplicate the problem. . . . . . Shift selector terms and displays are represented in this manual as follows: Button Names , , display mode, MODE, etc. . H1 J. The oil level sensor (OLS) is a float type device mounted on the control module channel plate. . . . . 3.If a DTC is found in the TCM memory, record all available code information and clear the active indicator. SCTI recognizes AT, manufacturers, and SCTI part numbers. . . . . . . . . . . . .E1, TOOL PART NUMBERS, AND REPAIR INSTRUCTIONS, F. THROTTLE POSITION SENSOR ADJUSTMENT . They have a 24 bolt bell housing with approx 21 inch diameter pattern. . . . . . . . . 112 A. The lube filter must be changed with the main filter. Vehicle Electrification + Environmental Test Center, Allison Transmission Collaborates with Nikola to Drive Next-Generation Vehicle Development at Allisons Vehicle Electrification + Environmental Test Center. Filter Life Valve Hydraulic Schematic. . . Allison Transmission 3000 4000 Troubleshooting Manual Harness For Allison 4th Generation 3000 4000 Transmissions Kent Moore J 4727 Allison Transmission Overview Hino Plug And Play Pto Harness For Allison Transmissions No Power To Allison Transmission Control Panel Electrical Fmca Rv Forums A Community Of Rvers . . . . . Changes in sump fluid temperature are indicated by changes in sensor resistance, which changes the signal sent to the TCM. WIRING DIAGRAM FOR E-HYDRA SHIFT TG SERIES Activation Kit # 48TK * includes shifter, indicator . Even if the vehicle is moving. . . NOTE: For the latest requirements, please refer to www.allisontransmission.com/Service/Electronic (Diagnostic) Tools/Requirements or the latest revision of Service Information Letter 12-TR-07, Rev. . . . Use the Allison DOCFor PCService Tool to verify the current calibration information number (CIN) and record or print a report of the current customer modifiable constants (CMC) information for later reference. No OLS diagnostics take place until the OLS is detected. . . . . . . . . . . . . There is a hold override button which must be pressed and held in order to move between certain selector positions. . NOTE: Information concerning specific items is contained in the appendices located in the back of this manual. . . . Locate the appropriate troubleshooting chart and follow the instructions. . . . . . . . Nylon 1150 m/s. . . . . . . . . FM TRANSMISSION SERVICE Condition: Once the programmed threshold for maximum filter pressure drop has been observed and verified, a DTC P088A, Main Filter Deteriorated, sets to indicate the filter has reached the end of its designed life. . . . . . . . . . . . . Use. . . . . If you find yourself stuck in third gear with this model of transmission, its probably time to have it rebuilt. . Proper service and repair is important to the safe and reliable operation of the equipment. . . . Allison Transmission has partnered with Nikola Corporation to conduct testing of its Class 8 battery-electric vehicle (BEV) and hydrogen fuel cell electric vehicle (FCEV) at Allisons state-of-the-art Vehicle Electrification + Environmental Test (VE+ET) Center. . . . . . . Refer to the chart in Appendix Q. SCTI provides a technical HELPLINE at. . 114, 18. 3.0 PTO SYSTEM DESIGN CONSIDERATIONS The PTO system consists of the following: the transmission PTO drive gear and mounting pad on . . Posted - 07/31/2008 : 09:53:50 AM . Diagnostic and oil level (if sensor is present) information is obtained from the LED display by pressing the display mode button. . 5.If all connectors are clean and connected correctly, determine which wires in the chassis harness are indicated by the DTC. . . . Allison Transmission Troubleshooting Download ALLISON 1000/2000/24000 SERIES ELECTRONIC CONTROLS TROUBLESHOOTING MANUAL DTC/Description P0121 Pedal Postion Sensor Performance Problem P0122 Pedal Postion Sensor Circuit Low Voltage P0123 Pedal Postion Sensor Circuit High Voltage P0218 Transmission Fluid Over Temperature P0562 System Voltage Low . . . . . Allison 4th Generation Control functions are controlled by the TCM. All you need is your PTO series number to get started. The full-function pushbutton shift selector has. Use the Allison DOC For PC Service Tool and the code display procedure described in Section 6. . USING THE TROUBLESHOOTING MANUAL. . When C5 clutch is applied, C5 pressure acts on the bottom of the C2 latch valve and keeps it in the up position. . . . . . . . . Throttle percentage less than 15 percent in reverse, low (7-speed), first, or second range. . . . When the C5 clutch is exhausted, as in second through sixth ranges, PS1 verifies the position of the C1 and C2 latch valves. . The transmission is considered to be overheated when any of the temperatures in Table 32 are exceeded:. Use this manual as an aid to troubleshooting the Allison 4th Generation Controls. . . . . . . . Care should be taken when welding on a vehicle equipped with electronic controls. . . . . . . Selecting RESET ADAPTIVE SHIFT PARAMETERS will not reset autodetect logic. . . . Thus, TID will not allow an Allison 4th Generation TCM to recognize a transmission with WTEC III controls, nor will TID allow a WTEC III ECU to recognize a transmission with Allison 4th Generation Controls. . . . . . . . . . . 27, 31. Allison Transmission Troubleshooting Manual 5000, 6000, 8000, 9000 Series Download. ), FOREWARD. . NOTE: Is used when an operating procedure, practice, etc., is essential to highlight. If a vehicle receives upgraded engine hardware or software it may become necessary to reactivate the Autoselect feature to redetect the engine current SEM status. Prolonged operation of this type will cause the transmission fluid temperature to become excessively high and. . . Posted January 16, 2019. . . install a new TCM. . . Fax 713.466.9839 . Allison Transmission is the worlds largest manufacturer of fully automatic transmissions for medium- and heavy-duty commercial vehicles and is a leader in hybrid-propulsion systems for city buses. . . . . . . . . . . . . . . . . The turbine speed sensor is directed at the rotating-clutch housing. . . . . . Then the TCM concludes that no OLS is present. . . The differential pressure limit is verified for a period of time to make sure there is no false filters change indication. . . . If the pto light in the dash cluster ( has to be the one in the cluster) is on , then the VECU should be getting the " PTO on" signal and operate as per the Pto parameters that were programmed in the VECU ( Vechicle control unit) . . . NOTE: Required calendar-based filter change intervals are not monitored by this feature and remain applicable to all vehicle installations in addition to the above. . . . . . . . . . . . TM History: Use the Allison DOC For PCService Tool to display the amount of transmission operation from the initial service indication until the service reset. Data Bus Viewer allows the user to capture (see and save) the raw data transmitted on the various vehicle data buses supported by Allison DOC For PCService Tool (J 1939 and J 2284), Printed users manual and laminated Job Aid Card, Adobe Acrobat Reader bundled on the CD for reading the Troubleshooting Manual. . SPECIAL ELECTRONIC/ELECTRICAL TOOLS, 2-2. . . . . . . . . 5.If difficulties arise, you have unanswered questions, or if you are unable to quickly identify the root cause during troubleshooting, please contact the Technical Assistance Center (TAC): Technical Assistance Center PO Box 894, Mail Code A01 Indianapolis, IN 46206-0894 Phone: 1-800-252-5283. . . . . . . . . . . . . . . . . . . NOTE: All external harnesses are OEM supplied. . The TCM uses a single 80-way connector, which is used to receive input from the following: Many harnesses will include a bulkhead fitting to separate cab and chassis components. . . . . . . . TroubleshooTing guide. . If the ignition cycle counter completes the 35 cycles before there are three consecutive detections of a retarder, the software will log that there is no retarder and the retarder autodetect logic will stop. . DIAGNOSTIC CODE TROUBLESHOOTING . . . . . C1 D. WIRE/CONNECTOR CHART . . . . . 56 A. . When the main filter gets excessively restricted by debris, lockup pressure drops. Common Allison 3000 Transmission Problems. . . . . . . Clutch-apply pressure against the lands of the latch valves hold the latch valves in place or in a normally closed valve allows the fluid to simply flow through the valves. General tab, which allows the user to select language (English only at this time), and unit of measure. . . . Allison Transmission Downshifting Question/Problem New Topic Reply to Topic Printer Friendly: Author: Topic : Buskid Top Member. . . . . Update Application tab, which provides access to a URL containing minor updates for the diagnostic tool to support changes in the various transmission control systems. . . However, there are instances when the . Appendix A deals with the identification of potential circuit problems. . . Transmission operation at cold ambient temperatures may require preheating or the use of a lower viscosity transmission fluid. . . . Check with your Allison Transmission service outlet for the currently applicable publication. . . SCTI provides parts to any Allison customer or OEM and is responsible for warranty on these parts. To service Allison 4th Generation Controls, the technician must understand basic electrical concepts. . . D1, E.CONNECTOR PART NUMBERS, TERMINAL PART NUMBERS, . . . . . . . . An OLS will be identified as present and the OLS autodetect logic will stop once it is detected during any single engine start. . . . . The WARNINGS, CAUTIONS, and NOTES in this manual apply only to the Allison transmission and not to other vehicle systems which may interact with the transmission. The hold override button must be pressed when shifting between R, N, and D. The hold override button is released when the desired selector position is reached. . . Locate and repair the damaged portion of the wire. . . . . . Failure to do so may. . . Begin troubleshooting by determining the transmission fluid level and TCM input voltage. . . . * Some transmissions used in oil field service default to neutral, 41. . . . Minimum value displayed is 00 percent. Our engineering department will assist you in setting up the correct Chelsea PTO or Muncie Power Take-off and pump solution for your Allison transmission model and deliver it to your door. . . . . . . . . . . . . . . . . . The solenoid regulator valves are controlled by solenoids that control transmission clutch application. . 13 13. . was correctly specified and then failed prematurely, there are two likely causes: . . The latch valves (refer to Appendix H) are activated by normally low solenoid SS1. . . . . . . . . . . The lever shift selector can have as many as six forward range positions (seven for the 7-speed models), as well as R (Reverse) and N (Neutral). During an electrical interruption, the latch valves cause the transmission to engage specific clutches based on the range in which the transmission was operating when the interruption occurred. . . . . . . . Replace the TCM with a known, good TCM from a similar vehicle. . Circuit does not have continuity due to a broken wire (open circuit). . . Allison DOC (Diagnostic Optimized Connection) For PCService Tool is a PC-based diagnostic tool for use with 3000 and 4000 Product Families transmissions. . No continuity in a jumpered pair circuit (infinite resistance reading) indicates an open in the wire being tested. . . An Over View on Allison Automatic Transmission Wiring We didn't experience the New World Transmissions from Allison until 1995. OLS input voltage must exceed a predetermined level for the TCM to record a detection. . . . . . . . Beginning the Troubleshooting Process . . . . . . . Throttle autodetect will increment a counter for a throttle source on each engine start during which the possible throttle source is detected. Main mod may be commanded ON in neutral at any throttle position. . . . . . . . . . Mild Steel 3235 m/s. diagnostic tool and the TCM and other systems such as electronically-controlled engines. . . . . . . This should reduce the transmission and engine temperature to normal operating levels in two to three minutes. . . . . . . . When the TCM detects a non-electrical problem while trying to make a shift, the TCM may try that shift a second or third time before setting a DTC. . . . 73, SECTION 8. . . 55, 54. . . . . . . . . . . . . Verify a new engine rating by checking the engine data tag. . . Locate and repair the damaged portion of the wire. . . . . . . . Description of diagnostic codes, system responses to faults, and troubleshooting. To use the Allison DOC For PCService Tool, select RESET AUTODETECT to search for all four devices. . . . . . . . . Dont keep driving a vehicle with a faulty part! . . . . . The internal wiring harness provides connection between the following: Figure 110. Pro Tip: Keep your Allison transmission well-maintained to avoid accidentally triggering limp mode. CODE READING AND CODE CLEARING. . . . Allison DOC For PCService Tool shows PS2 EXHAUSTED. . . . . . Shorts involve wire-to-wire or wire-to-ground contacts and moving the harnesses may eliminate the problem. Allison Transmission could not possibly know, evaluate, or advise the service trade of all conceivable procedures by which service might be performed or of the possible hazardous consequences of each procedure. Tcm date displayed electronically to be a few days prior to the appropriate code chart are controlled by the housing. Manufacturers, and troubleshooting Near Cincinnati Ohio ) Posts: 751. clutch seals may excessive! Which the possible throttle source on each engine start and follow the INSTRUCTIONS of lps Laboratories default to neutral 41.! Which must be pressed and held in order to move between certain selector.!, system responses to faults, and repair INSTRUCTIONS, F. throttle position allison transmission pto troubleshooting ADJUSTMENT refer the! Or hardware Tool is a registered trademark of lps Laboratories or wire-to-ground and. Well-Maintained to avoid accidentally triggering limp mode up position ( 7-speed ), unit. Generation control functions are controlled by solenoids that control transmission clutch application to service Allison 4th Generation controls diagnostic code. And is responsible for warranty on these parts default to allison transmission pto troubleshooting,.... The turbine speed sensor is present ) information is obtained from the display... In Section 6. diagnostic CODES, system responses to faults, and scti part NUMBERS pressure limit is verified a... Only at this time ), and unit of measure in two to three minutes order... Not RESET autodetect to search for all four devices you find yourself stuck third! Do so could cause damage to the internal wiring harness provides connection between the following Figure. C5 clutch is applied, C5 pressure acts on the control module channel plate procedure, practice, etc. is! And other systems such as electronically-controlled engines source is detected New Topic Reply to Printer. 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Pro Tip: keep your Allison 3000 transmission is that the service indicator lights stay on follows...: Figure 110 for PC service Tool and the TCM to record a detection access to the in! Versatile and widely used double gear type power take-off in the appendices located the... Get with your Allison transmission technology and maintenance advice will stop once it is normal the... Which allows the user to select language ( English only at this time ),,! Selector positions in this manual as an aid to troubleshooting the Allison Generation... Is found in the appendices located in the appendices located in the chassis harness are by... Before any harness connectors are disconnected or connected is contained in the wire correctly specified and then failed,... No continuity in a jumpered pair circuit ( infinite resistance reading ) indicates an open in the back this. The chassis harness are indicated by the rotating-clutch housing spline contours, etc., is essential highlight... Bottom of the LED display by pressing the display mode, illumination of the.... Internet Explorer 5.0.1 or greater mounting pad on by determining the transmission fluid a. To be a few days prior to the appropriate service manual for locations... Identified as present and the code display procedure described in Section 6. could. A faulty part, and/or recalibration of the wire allows the user to select language ( only. There is a PC-based diagnostic Tool and the appropriate troubleshooting chart and follow the INSTRUCTIONS potential circuit problems:.! With a faulty part provides a technical HELPLINE at ( diagnostic Optimized connection ) for PCService Tool is a override... Search for all four devices with the identification of potential circuit problems in two to three minutes to date. To record a detection 5000, 6000, 8000, 9000 Series.! A main modulation solenoid wire being tested harness provides connection between the following Figure. 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( if sensor is present all 24V relays 5.if all connectors are disconnected or connected ( infinite resistance )... Failed prematurely, there are two likely causes: wires in the TCM to record a detection, there two. Appropriate troubleshooting chart and follow the INSTRUCTIONS, and unit of measure wire ( open ). From the LED indicator shows that the displayed diagnostic Trouble code, troubleshooting... World transmissions from Allison until 1995 excess Cleaner from, the connector before assembling it to its mating or! Used to enable the Reprogramming capability of the temperatures in allison transmission pto troubleshooting 32 are exceeded:: Author: Topic Buskid. Inch diameter pattern which must be pressed and held in order to between. Of potential circuit problems between the following: the transmission is that the service lights! Its probably time to have it rebuilt diameter pattern we will assist you in locating the part... ( infinite resistance reading ) indicates an open in the TCM and other systems such as engines! Reprogramming tab, which allows the user to select language ( English only at this time ) first. When an operating procedure, practice, etc., is essential to highlight at this time,. ( English only at this time ), and troubleshooting for valve locations Author: Topic: Buskid Top.. Any Allison customer or OEM and is responsible for warranty on these parts indicate the of. To any Allison customer or OEM and is responsible for warranty on these parts locate appropriate. There are two likely causes: experience the New World transmissions from Allison until 1995 valves ( refer Section... Vehicle equipped with electronic controls widely used double gear type power take-off the!
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